220V 950W Gold Reflector Infrared Heating Lamps For Eliminating Leather Wrinkles_Gold reflector lamp,Heating lamps,Infrared lamp 220V_Nanjing E-DEN Lighting Technology Co., Ltd.

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240V 2000W 355MM Ceramic Reflector Quartz Heat Infrared Emitter Lamp 1. Principle of Quartz Infrared emitter lamps Quartz infrared emitter lamps utilize the high temperature generated by current passing through the filament to produce intense infrared radiation. These radiations have strong penetrating power, allowing them to directly heat the molecules inside the material. Infrared rays heat objects without direct contact, making the drying process faster. Compared to traditional heating methods (such as convection heating), infrared radiation directly transfers heat to both the surface and interior of the material, reducing energy loss and heat transfer time. 2. Advantages of Quartz Infrared emitter lamps Fast Heating and Energy Efficiency: Since infrared radiation directly heats the material, the transfer time is significantly shortened, reducing energy loss during the heating process. Additionally, infrared emitter lamps quickly reach the required temperature, eliminating the need for a preheating phase, thus improving production efficiency. Uniform Heating: Quartz infrared emitter lamps provide even heat distribution across the entire conveyor width, ensuring that all products are exposed to the same level of heat, guaranteeing consistent heating for each product. This is crucial for improving drying quality and reducing product inconsistency. The flexible arrangement and design of the lamps allow operators to precisely control heat intensity and distribution, enabling fine-tuning of the drying process based on specific product needs. Space Savings and Process Optimization: The compact design of quartz infrared emitter lamps allows for easy integration into various conveyor dryers, resulting in a more compact overall equipment design, which is easier to arrange and operate. Precise control of temperature and heat distribution also provides operators with flexible adjustment options to meet the needs of different products.

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220V 950W Gold Reflector Infrared Heating Lamps For Eliminating Leather Wrinkles

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Automotive Seat Materials (Whether Genuine Leather or Synthetic Leather) May Develop Wrinkles During Production or Use, and Infrared Heating Lamps Can Be Applied to Eliminate These Wrinkles, Restoring the Material to a Smooth State.

The advantage of infrared heating lies in its rapid and uniform heating capability, which penetrates the material’s surface to ensure even internal heat distribution. For leather or synthetic leather, appropriate heating softens the material, making it easier to stretch or reshape, thereby removing wrinkles. Infrared heating employs specific wavelengths of radiation to penetrate the surface layer of the material, softening internal fibers or molecular structures and reducing rigidity. Once softened, the material can more easily regain a flat shape through mechanical stretching, pressing, or its own weight.

Genuine leather is more temperature-sensitive, requiring lower temperatures and slower heating rates, while synthetic leather can withstand higher temperatures but must avoid melting. Therefore, during the wrinkle-removal process, infrared heating parameters (e.g., wavelength, temperature, duration) must be adjusted based on the material type.

Infrared Heating Lamp -Technical Principles

1. Infrared Lamp -Wavelength Matching

Genuine Leather (Natural Fibers):
Use medium-wave infrared heaing lamps (2–4 μm) for gradual heating to avoid protein denaturation and shrinkage caused by high temperatures.

Synthetic Leather (Polymer Materials):
Apply fast medium-wave infrared heating lamps (1.4–2 μm) for rapid penetration, softening the PVC/PU layer while preventing surface melting.

2. Infrared Lamp-Temperature Control

Genuine Leather: Maintain temperatures at 60–80°C.

Synthetic Leather: Operate at 80–120°C.

A PID temperature control system dynamically adjusts infrared heating to prevent thermal damage.

3. Uniformity Design By Infrared Heating

Utilize a multi-zone independently controlled infrared lamps matrix combined with gold-reflective-coated heating tubes to enhance radiation uniformity, ensuring temperature variations ≤5°C across the material.

4. Infrared Heating Time Optimization

Genuine Leather: Slow heating over 1–3 minutes to prevent localized overheating.

Synthetic Leather: Short, efficient cycles of 30–60 seconds to avoid insufficient softening.

Single Tube Infrared Lamp