240V 1000W Filter Manufacturing Glue Drying Infrared Lamp High Efficient Infrared Heating Lamp_240V 1000W,Infrared lamp,Heating lamp_Nanjing E-DEN Lighting Technology Co., Ltd.

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Medium Wave Infrared Emitter Twin Tube Quartz IR Lamp 5900W 3950mm For MACOTEC Glass Cutting Machine

240V 2000W 355MM Ceramic White Reflector Quartz Infrared Emitter Heat Lamp

240V 2000W 355MM Ceramic Reflector Quartz Heat Infrared Emitter Lamp 1. Principle of Quartz Infrared emitter lamps Quartz infrared emitter lamps utilize the high temperature generated by current passing through the filament to produce intense infrared radiation. These radiations have strong penetrating power, allowing them to directly heat the molecules inside the material. Infrared rays heat objects without direct contact, making the drying process faster. Compared to traditional heating methods (such as convection heating), infrared radiation directly transfers heat to both the surface and interior of the material, reducing energy loss and heat transfer time. 2. Advantages of Quartz Infrared emitter lamps Fast Heating and Energy Efficiency: Since infrared radiation directly heats the material, the transfer time is significantly shortened, reducing energy loss during the heating process. Additionally, infrared emitter lamps quickly reach the required temperature, eliminating the need for a preheating phase, thus improving production efficiency. Uniform Heating: Quartz infrared emitter lamps provide even heat distribution across the entire conveyor width, ensuring that all products are exposed to the same level of heat, guaranteeing consistent heating for each product. This is crucial for improving drying quality and reducing product inconsistency. The flexible arrangement and design of the lamps allow operators to precisely control heat intensity and distribution, enabling fine-tuning of the drying process based on specific product needs. Space Savings and Process Optimization: The compact design of quartz infrared emitter lamps allows for easy integration into various conveyor dryers, resulting in a more compact overall equipment design, which is easier to arrange and operate. Precise control of temperature and heat distribution also provides operators with flexible adjustment options to meet the needs of different products.

400V 8900W 1620mm IR Radiator Lamp Replacement KBA RAPIDA 145/164 L0850535 Twin Tube IR Emitter

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240V 1000W Filter Manufacturing Glue Drying Infrared Lamp High Efficient Infrared Heating Lamp

235V 1000W 357

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Detail

Part number:	IR24-10-210/150-10VW
Rated voltage:	240V
Rated power:	1000W
Total length:	210mm
Heated length:	150mm
Tube diameter:	10mm
Reflector:	Ceramic white
Burning postion:	Universal

Application principle in filter manufacturing

Filter paper folding bonding: Spray hot melt adhesive at the joints of continuously folded filter paper, and infrared short wave instant curing ensures the stability of the folding structure.

Bonding of metal end caps and filter elements: Epoxy glue quickly cross-links at the interface between metal and filter material to avoid overheating and oxidation of metal.

Sealing ring installation: After the silicone sealing ring is pre-coated with glue, infrared heating realizes instant bonding between the elastomer and the shell.

Infrared short-wave heating tube directly acts on the molecules in the glue by emitting electromagnetic waves of specific wavelengths (usually short-wave infrared of 0.9~1.4 μm), achieving efficient and rapid heating and curing. Its core principles are as follows:

1. Molecular resonance absorption

Polar molecules in the glue (such as chemical groups in water, solvents or resins) have strong absorption of short-wave infrared. When the energy of infrared photons matches the frequency of molecular vibration, the molecules vibrate violently and generate heat energy, directly heating the inside of the glue instead of relying on heat conduction.

2. Penetration and selective heating

Short-wave infrared has strong penetration (can reach several millimeters inside the material) and can directly heat the entire glue layer instead of just the surface. At the same time, different materials have different absorption rates of infrared (such as high reflectivity of metals and high absorption of non-metals), which can achieve precise heating of glue without overheating the substrate.

3. Rapid response and efficient energy conversion

After the short-wave infrared lamp is powered on, it heats up in milliseconds without preheating; the electrical energy is almost completely converted into radiation energy (efficiency>90%), avoiding the heat energy waste of traditional hot air drying.

4. Promote chemical reactions

For thermosetting adhesives (such as epoxy resins and polyurethanes), infrared heating accelerates the cross-linking reaction; for solvent-based glues, it accelerates the volatilization of solvents.

Short Wave Infrared Heating lamp/Quartz Infrared Emitters
Peak wavelength	0.9-1.4μm
Heating filament	Tungsten
Filament working temperature	1800℃-2600℃
Response time	1～2 seconds
Configuration	Single tube						Twin tube
Diameter or Section (mm)	10	11	12	14	15	19	23×11	33×15
Max. length (m)	1.1	1.1	1.5	2.0	2.0	2.5	4.5	6.0
Reflector	All can be designed with ceramic or gold reflector
Burning position	Horizontal or Vertical