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Medium Wave Infrared Emitter Twin Tube Quartz IR Lamp 5900W 3950mm For MACOTEC Glass Cutting Machine
Medium Wave Infrared Emitter Twin Tube Quartz IR Lamp 5900W 3950mm For MACOTEC Glass Cutting Machine
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240V 2000W 355MM Ceramic White Reflector Quartz Infrared Emitter Heat Lamp
240V 2000W 355MM Ceramic Reflector Quartz Heat Infrared Emitter Lamp 1. Principle of Quartz Infrared emitter lamps Quartz infrared emitter lamps utilize the high temperature generated by current passing through the filament to produce intense infrared radiation. These radiations have strong penetrating power, allowing them to directly heat the molecules inside the material. Infrared rays heat objects without direct contact, making the drying process faster. Compared to traditional heating methods (such as convection heating), infrared radiation directly transfers heat to both the surface and interior of the material, reducing energy loss and heat transfer time.         2. Advantages of Quartz Infrared emitter lamps Fast Heating and Energy Efficiency: Since infrared radiation directly heats the material, the transfer time is significantly shortened, reducing energy loss during the heating process. Additionally, infrared emitter lamps quickly reach the required temperature, eliminating the need for a preheating phase, thus improving production efficiency.   Uniform Heating: Quartz infrared emitter lamps provide even heat distribution across the entire conveyor width, ensuring that all products are exposed to the same level of heat, guaranteeing consistent heating for each product. This is crucial for improving drying quality and reducing product inconsistency. The flexible arrangement and design of the lamps allow operators to precisely control heat intensity and distribution, enabling fine-tuning of the drying process based on specific product needs.   Space Savings and Process Optimization: The compact design of quartz infrared emitter lamps allows for easy integration into various conveyor dryers, resulting in a more compact overall equipment design, which is easier to arrange and operate. Precise control of temperature and heat distribution also provides operators with flexible adjustment options to meet the needs of different products.    
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400V 8900W 1620mm IR Radiator Lamp Replacement KBA RAPIDA 145/164 L0850535 Twin Tube IR Emitter
400V 8900W 1620mm IR Radiator Lamp Replacement KBA RAPIDA 145/164 L0850535 Twin Tube IR Emitter
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400V 1500W Twin Tube Fast Response IR Heater Lamp Powder Coating Drying Infrared Heater Lamp

400V 1500W Twin Tube Fast Response IR Heater Lamp Powder Coating Drying Infrared Heater Lamp

企业微信截图_17181710351513

企业微信截图_17181710351513

  • Detail
  • Product name: Quartz Twin Tube Infrared (IR) Heater Lamp
    Part number: EDIRTB40-15-350
    Rated voltage: 400V
    Rated power: 1500W
    Total length: 350mm
    Tube diameter: 23×11mm or 33×15mm
    Reflector: Gold
    Burning postion: Horizontal
    Application: Power coating drying

    In order to have aluminum profiles with good coating and beautiful surface, high efficient infrared heating technology are more and more used for drying process of electrostatic powder coatings with advantages of fast productivity and energy saving.

    Tungsten quartz infrared heater lamps adopt infrared electromagnetic wave heating, and there is no intermediate medium to transfer heat. When the radiation spectrum of the heating element (tungsten) matches the absorption spectrum of the heated object (workpiece), the thermal efficiency is the highest, thus achieving energy conservation. The difference between tungsten-infrared heaters and far-infrared elements lies in the response time (from power on to constant temperature) of the heating components: tungsten-infrared heater is 1-2 seconds. Far infrared element is 5-15 minutes; Especially the surface power density of tungsten infrared heaters can reach up to 300KW/m2, but far infrared elements can reach only 60KW/m2.

     

     

    The advantages of tungsten quartz infrared heaters in coating curing process.

     

    1) Faster Curing

    High efficient infrared heating uses radiation to heat the workpiece, which takes only 60~90 seconds to complete curing process; Far infrared heating, on the other hand, involves convective heat transfer, utilizing the heat of the air to conduct and heat the workpiece, which typically takes 15 minutes or longer curing time with lower efficiency. Quartz infrared heating lamps emit infrared radiation that penetrates coatings, causing water molecules to vibrate and evaporate rapidly. This fast-drying process is particularly effective for electrostatic powder coatings. Infrared drying significantly shortens the overall production cycle, allowing manufacturers to increase output without compromising quality.

     

    2)Energy Saving

    Quartz infrared heating requires no intermediary medium for heat transfer. The radiation energy is directly absorbed by the heated object, converting a significant portion of electrical energy into heat. Compared to other heating methods, this leads to higher heating efficiency, minimizing energy waste, reducing operational costs, and lowering carbon emissions. More than 80% of the effective radiant energy can be radiated within 1 - 2 seconds after power on, while the far infrared heater takes 5 - 15 minutes to achieve a similar effect. Quartz infrared tungsten heater lamps can be switched on and off quickly, but the far infrared heating needs to be preheated more than half an hour in advance, and sometimes needs to be cooled after the end of production, so the energy consumption utilization efficiency is lower than sealing quartz infrared heaters.

     

    3)Uniform Curing

    High-efficient tungsten quartz infrared heaters are faster heating, and the coating surface receives the same amount of high-infrared radiation energy, resulting in uniform curing; while the temperature difference between the upper and lower parts of the far-infrared heating furnace is large, resulting in uneven curing of the workpiece. Another major benefit of using quartz infrared heating lamps in the drying process of electrostatic powder coatings is their versatility. These lamps can be flexibly installed and positioned to focus infrared energy on effective heating areas. Integrated quartz infrared heaters can provide both overall and localized heating, saving energy. Additionally, they can easily adjust the energy output to accommodate different coating thicknesses and materials, ensuring that the drying process remains efficient regardless of the specific requirements of the applied coating.

     

     

Keyword:
400V 1500W
Twin Tube
IR heater
IR lamp
Coating drying
Infrared lamp

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 Infrared Lamp   Quartz Infrared Emitter    Quartz Infrared Heater   Industrial Drying Infrared Solution    Gold Reflector Twin Tube IR Radiator

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