DIY Quartz Infrared Heater for annealing of injection molded parts_Quartz infrared heater,infrared lamp_Nanjing E-DEN Lighting Technology Co., Ltd.

中文

info@edenlamp.com

0086 15261413937

0086 025-58865267

Online Shop

搜索

language 

中国

韩国



PRODUCTS

Product categories 



Medium Wave Infrared Emitter Twin Tube Quartz IR Lamp 5900W 3950mm For MACOTEC Glass Cutting Machine

240V 2000W 355MM Ceramic White Reflector Quartz Infrared Emitter Heat Lamp

240V 2000W 355MM Ceramic Reflector Quartz Heat Infrared Emitter Lamp 1. Principle of Quartz Infrared emitter lamps Quartz infrared emitter lamps utilize the high temperature generated by current passing through the filament to produce intense infrared radiation. These radiations have strong penetrating power, allowing them to directly heat the molecules inside the material. Infrared rays heat objects without direct contact, making the drying process faster. Compared to traditional heating methods (such as convection heating), infrared radiation directly transfers heat to both the surface and interior of the material, reducing energy loss and heat transfer time. 2. Advantages of Quartz Infrared emitter lamps Fast Heating and Energy Efficiency: Since infrared radiation directly heats the material, the transfer time is significantly shortened, reducing energy loss during the heating process. Additionally, infrared emitter lamps quickly reach the required temperature, eliminating the need for a preheating phase, thus improving production efficiency. Uniform Heating: Quartz infrared emitter lamps provide even heat distribution across the entire conveyor width, ensuring that all products are exposed to the same level of heat, guaranteeing consistent heating for each product. This is crucial for improving drying quality and reducing product inconsistency. The flexible arrangement and design of the lamps allow operators to precisely control heat intensity and distribution, enabling fine-tuning of the drying process based on specific product needs. Space Savings and Process Optimization: The compact design of quartz infrared emitter lamps allows for easy integration into various conveyor dryers, resulting in a more compact overall equipment design, which is easier to arrange and operate. Precise control of temperature and heat distribution also provides operators with flexible adjustment options to meet the needs of different products.

400V 8900W 1620mm IR Radiator Lamp Replacement KBA RAPIDA 145/164 L0850535 Twin Tube IR Emitter

Position：

Homepage

IR Applications & News

Products

Industrial Infrared Drying

Plastic/Bottle Blowing Industry IR Lamp

DIY Quartz Infrared Heater for annealing of injection molded parts

240V 2KW 3541





Detail

During the cooling process, injection molded parts may generate internal stress due to uneven shrinkage, resulting in deformation or cracking. Local annealing eliminates stress and improves dimensional stability by heating specific areas. Traditional annealing uses an oven for overall heating, but it is inefficient and may affect the performance of other parts of the part.

Parameter	Infrared Heating	Traditional Methods (Oven/Mechanical)
Speed	Seconds (1–30 s)	Minutes to hours
Energy Efficiency	Low (directional heating)	High (bulk heating/mechanical energy)
Precision	Millimeter-level positioning, controlled	Dependent on manual/mold accuracy
Part Suitability	Complex geometries, thin-walled parts	Simple geometries, thick-walled parts
Environmental Impact	No dust, low noise	Dust from wear, noise pollution

Quartz infrared heater with Infrared lamp selection: Shortwave infrared lamp (1.0-1.4μm) suitable for rapid and depth heating, fast medium-wave infrared lamp (wavelength 1.4-2μm) suitable for fast and uniform surface heating of materials.

Shortwave infrared lamp (1.0-1.4μm) suitable for rapid and depth heating

Short Wave Single Tube Infrared Lamp is made of round single quartz tube. The heating filament is tungsten alloy which can resist up to 2600°C. We have 10mm, 11mm, 12mm, 14mm, 15mm and 19mm quartz single tube. The total length of single tube IR lamp can be up to 2.5 meter.

Shortwave Twin Tube Quartz IR Lamp is made of 23×11mm or 33×15mm quartz double tube. The heating filament is tungsten alloy material. Twin tube shortwave infrared heating lamp can be designed with high heating power, the range of radiation wave is 1.0-1.4μm, it is particularly suited for fast response heating processes. This short wave infrared radiation penetrates more deeply into materials, as they can obtain infrared radiation full-efficiency within seconds.

Fast medium-wave infrared lamp (wavelength 1.4-2μm) suitable for fast and uniform surface

Fast response medium wave infrared lamp can be switched on/off the same as short wave lamps in a short time, and the range of IR radiation wave is 1.4-2.0μm. The especial fast medium wave can heat the surface and thin layers quickly, like drying ink and coatings on the surface of objects in a short time. The heating filaments can be desinged and work in 1200～1800℃, so the FMW IR lamp are widely used for fast heating application which needs heating temperature from 50～500℃. We have single tubes with sizes of 10mm, 11mm, 12mm, 14mm, 15mm, 19mm.

Twin tube fast response medium wave infrared heating lamp can be controlled and adjusted the output power by PLC or SCR regulator automatically, so we can have accurate（±1 ℃）IR heating temperature in industry process. The heating filaments can be desinged and work in 1200～1800℃ with 1~2 seconds fast response time, so the FMW IR lamp are widely used for fast heating application which needs heating temperature from 50～500℃.