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Comparations Between IR Element and Heating Elements
- Categories:IR Lamp Technologies & News
- Author:
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- Time of issue:2021-12-31
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(Summary description)Nanjing E-DEN Lighting Technology Co., Ltd is a company that makes a specialty of infrared radiation heating technology and infrared radiation heating productions. We can provide your corporation with the newest infrared radiation heating production to ensure you to keep ahead on handling the advanced heating method and saving heating energy.
Comparations Between IR Element and Heating Elements
(Summary description)Nanjing E-DEN Lighting Technology Co., Ltd is a company that makes a specialty of infrared radiation heating technology and infrared radiation heating productions. We can provide your corporation with the newest infrared radiation heating production to ensure you to keep ahead on handling the advanced heating method and saving heating energy.
- Categories:IR Lamp Technologies & News
- Author:
- Origin:
- Time of issue:2021-12-31
- Views:0
Nanjing E-DEN Lighting Technology Co., Ltd is a company that makes a specialty of infrared radiation heating technology and infrared radiation heating productions. We can provide your corporation with the newest infrared radiation heating production to ensure you to keep ahead on handling the advanced heating method and saving heating energy.
Infrared radiation heating elements produced by E-DEN Lighting (Including tungsten heating elements, carbon heating elements and double heating elements) have the advantages that are impossible to achieve with any other heating elements:
Chart 1 : The advantages and comparisons among of IR element from E-DEN and Ceramic element and Stainless element
|
Comparative Content |
IR Element |
Ceramic Element |
Stainless Element |
|
|
Sealed Lamp |
Unsealed Lamp |
|||
|
Heating filament |
Tungsten (WL-1) , |
High quality Ni-Cr Alloy |
Common |
Common |
|
Tube structure and sealing |
Clear quartz sealed by inert gas |
Clear quartz unsealed |
Milk white quartz or ceramic unsealed |
Stainless steel |
|
Thermal efficiency |
Highest |
Higher |
Good |
Low |
|
Characteristics of |
Best |
Better |
Common |
Bad |
|
Wavelength range |
All range |
Medium、long |
Medium、long |
Long |
|
Average life |
≥5000hours |
8000-20000hours |
Long |
Short |
|
Strength of radiation attenuation |
Least |
Little |
Much |
Much |
|
Thermal inertia and heating rate |
Smallest and Fastest(1-2s) |
Smaller and faster |
Small and faster |
Big and slow |
|
Temperature tolerance |
1000℃ |
800℃ |
＜500℃ |
＜600℃ |
|
Corrosion |
Best |
Better |
Good |
Worse |
|
Explosion resistance |
Better |
Better |
Worse |
Good |
|
Insulation |
Best |
Good |
Common |
Worse |
|
Directed heating |
Yes |
Yes |
No |
No |
|
Mechanical strength |
Good |
Good |
Worse |
Best |
|
Price |
Higher |
High |
Cheap |
High |
|
Overall efficiency |
Best |
Better |
Good |
Worse |
In the above, Besides Mechanical strength and Price, IR Elements From E-DEN have the advantages that are impossible to achieve with any other heating elements.
Comparison of economic benefits from the integrated, sealed IR Elements From E-DEN have the best quality/price rate, unsealed elements have better quality/price rate, but that of ceramic elements and Stainless elements are worse than IR elements from E-DEN. For most different heating objects: plastic, paper, paint, dope, dry goods, cardboard, PCB, leather, latex, oil, chinaware, glass, metal, food, vegetable, meat, air and water, From the long-run effects of heating, the thermal efficiency of sealed IR element is at least 30% higher than that of ceramic element and at least 40% higher than that of Stainless element. So each IR element of 1.0KW is equivalent to one ceramic element of 1.3KW or one Stainless element of 1.4KW. If we use different elements of 1.0KW to heat the same object for 1000 hours, we should get the following comparative electric consumption:
Chart 2: The comparative electric consumption among of four different heating elements
|
Type |
Heating watts |
Working time |
Electric consumption |
Total electric consumption |
Comparative results |
|
Sealed IR element |
1KW |
1000hours |
1.0USD/KWh |
1000 USD |
Suppose the working time is 1000hrs, electric consumption saved by one IR element can buy several other elements. |
|
Unsealed element |
About 1.15KW |
1000hours |
1.0USD /KWh |
1150 USD |
|
|
Ceramic element |
About 1.3KW |
1000hours |
1.0USD/ KWh |
1300 USD |
|
|
Stainless element |
About 1.4KW |
1000hours |
1.0USD /KWh |
1400 USD |
From the above analysis we can see that IR elements from E-DEN have obvious overall efficiency for long-run effects for industrial heating process. In addition, because the highest thermal efficiency and energy saving and short heating time and small pollution, we can save the total value of equipment and it have important meaning of political civilization for social harmony and sustainable development for humans’ future.
IR elements made by E-DEN Lighting Technology--May the better IR elements you ever used!
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