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Film Laminating and Fabric Embossing

E-DEN Infrared Heating Lamps for Film Laminating and Fabric Embossing

Professional Quartz Infrared Heating Lamp Manufacturer | Infrared Heating for Film Laminating, Lamination and Fabric Embossing

 

 

E-DEN is a professional quartz infrared heating lamp manufacturer supplying standard and customized infrared heating lamps for film laminating, plastic sheet lamination, paper products, fabric embossing and other continuous thermal-processing equipment.

 

According to the equipment design, material type, laminating speed, heating area and target temperature, E-DEN can customize lamp length, power, voltage, heated length and reflector configuration, or supply standard infrared heating lamps.

 

Infrared heating can be used for laminating and coating processes involving metal, plastics, ceramics, wood products, paper, films and composite materials. However, lamp selection should not simply be based on whether the substrate is metal or non-metal. The appropriate infrared wavelength depends on the film, adhesive or resin, substrate temperature, material thickness, line speed and required heating profile. E-DEN's existing plastic-processing information covers thermoforming, laminating, cutting, bending and softening of ABS, PP, PS, PVC, PE, PC, EVA, PETG and other plastic materials, with customized heating length, power, reflectors and heating modules available.

 

Fast-Response Tungsten Alloy Infrared Heating Lamps

Tungsten-alloy short wave or fast response medium wave infrared lamps are suitable for processes requiring rapid temperature response, adhesive activation, film preheating and high-speed laminating.

 

For metal laminating, plastic-film lamination and high-speed continuous laminating equipment, fast-response infrared lamps can provide high radiant heat output within a short response time. The appropriate wavelength, power and lamp-to-material distance should be selected according to the film, adhesive, substrate temperature and laminating speed.

 

Carbon Medium Wave and Medium Wave Infrared Heating Lamps

Carbon fiber carbon medium wave and medium wave alloy infrared lamps are suitable for stable and continuous heating in laminating and thermal-processing applications involving plastic films, wood, leather, ceramics, paper and textiles.

 

For heat-sensitive substrates or laminating processes requiring a longer heating period, lamp power, heating distance and reflector direction can be adjusted to gradually heat the film, adhesive layer and substrate while helping to reduce localized overheating.

 

Infrared heating can also be used for fabric embossing, thermal forming, coating activation and textile lamination.

By preheating fabrics, thermoplastic coatings, films or adhesive layers, infrared heating can help bring the material to a suitable processing temperature before embossing or lamination.

 

For paper, textiles, plastic films and composite materials, E-DEN can design continuous infrared heating zones according to the production-line width and processing speed.

 

Typical Applications

  • Metal film laminating and coating
  • Plastic film laminating
  • Plastic sheet lamination
  • Wood and wood-door film laminating
  • Paper product laminating
  • Leather and synthetic leather laminating
  • Ceramic surface laminating
  • Fabric thermal pressing and embossing
  • Textile thermal lamination
  • Adhesive activation and composite-material preheating

 

Quartz Infrared Heating Lamp Specifications

Parameter Available Options
Heating Filament Tungsten Alloy / Carbon Fiber / Medium Wave Alloy
Infrared Type Short Wave / Fast Medium Wave / Carbon Medium Wave / Medium Wave
Single Tube Diameter 10 / 11 / 12 / 14 / 15 / 19 mm
Twin Tube Size 23 × 11 mm / 33 × 15 mm
Power Customized according to equipment and laminating process
Voltage Customized according to equipment
Lamp Length Customized according to heating area and equipment dimensions
Tube Surface Clear / Gold Reflector / Ceramic Reflector
Reflector Design Customized according to heating area
Supply Standard or Customized

 

E-DEN's existing product range includes infrared heating solutions for plastic sheet laminating, thermoforming and industrial film-laminating equipment, with single-tube, twin-tube and different power configurations available.

 

 

Whether you need metal laminating, plastic film lamination, wood laminating, paper-product laminating, fabric embossing or textile thermal lamination, E-DEN can provide standard or customized quartz infrared heating lamps according to your material, adhesive, production speed and equipment design.

 

Send us your material, film, laminating speed, target temperature, heating area and equipment dimensions, and E-DEN can help select the appropriate infrared wavelength and lamp configuration.

 

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