• Categories:IR Applications & News
• Author:E-DEN IR Lighting
• Origin:E-DEN Lighting
• Time of issue:2024-06-24
• Views:0

(Summary description)Infrared heating is widely used in the automotive manufacturing industry, especially in key processes such as curing, welding, and riveting (usually for plastic parts). Infrared heating is also employed to reduce wrinkles on car seat surfaces and to treat foldable soft tops. Infrared heating for wrinkle removal in car seats is an innovative technology aimed at improving the appearance and comfort of car seats through infrared heating.

 

Wrinkle Removal Effect: Infrared heating can effectively smooth out wrinkles on the surface of car seats. Infrared radiation directly heats the seat material, making the surface soft. This method is highly efficient as it doesn't require a heat transfer medium and has a rapid heating speed, thereby easily removing wrinkles and restoring the original smooth state.



High Energy Efficiency: Multiple heating tubes are arranged horizontally or vertically to evenly distribute heat. By optimizing the layout of the tubes, the seat surface can be quickly heated without needing to heat the entire cabin. This localized heating method significantly reduces energy consumption and improves overall energy efficiency.

 

Convenient Application: Infrared heating devices can be integrated into existing car seat structures. By optimizing the installation method, post-sale maintenance is reduced without affecting the original functions and appearance of the seats. Additionally, the process of using infrared heating for wrinkle removal is simple and fast, allowing for seat maintenance and repair to be completed in a short time.

 



 

Infrared heating for wrinkle removal in car seats effectively and efficiently removes wrinkles from seat surfaces through high-efficiency infrared heating while also enhancing seat comfort and overall energy efficiency. With the continuous advancement of automotive technology, infrared heating wrinkle removal technology is expected to see widespread application in the automotive industry.

 

Single Tube Infrared Heat Lamp

 

Single Tube Short Wave Halogen Infrared Lamps are widely used in high-efficient industrial fast heating applications. The halogen IR lamp is made of quartz single tube. The heating filament is tungsten alloy material. We have 10mm, 11mm, 12mm, 14mm, 15mm and 19mm single quartz tube for different customers. The total length of single tube IR lamp can be up to 2.5 meter. In order to better convey and focus on the heated material all the IR radiation emitted from the IR lamp, the special gold reflector or white reflector will be coated and fixed directly on the quartz surface.

 





Short Wave Single Tube Halogen IR Lamp




Peak wavelength


1.0-1.4μm




Response time


＞1 second




Diameter (mm)


10


11


12


14


15


19




Max. Length (m)


1.1


1.1


1.5


2.0


2.0


2.5




Reflector


White or Gold reflector




Burning position


Horizontal or Vertical





 

Halogen short-wave infrared heating lamp has the following advantages:

1. Fast response time, the heating temperature can rise and fall quickly

2. By combining with the reflection module, IR lamps can work in a small area by concentrating light or parallel irradiation

3. The lamp does not touch the heated object and can be used in a clean environment and no harmful

4. The working lamp is not disturbed by the atmosphere and external environment and can be used in a vacuum oven.

5. Inside of filaments can be designed and heat up to 2200°C, so the objects can be heated up to 1000°C or higher, depending on the material and size being heated.

We are customized IR lamp manufacturer and we have the following shortwave single tube infrared lamps for your reference. If you need single tube IR lamps with other specifications, please refer the attached technical drawing and contact us for confirmation. We need the following specifications.

1: Total length includes end ceramic caps

2: Tube diameter

3: Lamp voltage

4: Lamp power

5: Reflector