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400V 4800W 900MM Twin Tube Infrared Heating Emitter Gold Reflector IR Lamp For Textiles Machine
Category:
Film Laminating and Fabric Embossing
| Product name: | Quartz Infrared Radiation Heating Lamp |
| Part number: | EDIRTB40-48-900/800-2311G2 |
| Rated voltage: | 400V |
| Rated power: | 4800W |
| Total length: | 900±2mm |
| Heated length: | 800mm |
| Tube diameter: | 23×11mm |
| Reflector: | Gold |
| Burning postion: | Horizontal |
| Manufactuer: | Nanjing E-DEN Lighting Technology Ltd. |
According to the configuration of different heating filament design and ending cables, twin tube infrared emitter lamp can be produced as the following common filament configuration.
1: Cables can be one side connection or two sides connection
2: Different heating length designed for partial heating purpose
3: Length is up to 6.2 meter long and widely used in industrial heating process, such as glass cutting, plastics forming or lamination, auto painting and etc..
Because of needing small installation space and flexible working position, our infrared quartz heating lamps are popular for industrial customers to repalce air heating and other high energy consumption heating elements, or customers prefer a combination heating solutions which includes circulation hot air heating with fast efficient IR heatings.
Quartz infrared heating emitter lamps are applied in embossing machines primarily due to their efficient thermal radiation properties, which allow for rapid and uniform heating of materials or components, optimizing the embossing process. They are particularly useful when processing surfaces that require high temperatures for embossing or texture processing. Embossing machines are often used to imprint patterns or textures onto material surfaces such as paper, leather, plastics, and metals.
1. Working Principle of Quartz Infrared Heating emitter lamps
Infrared Radiation Principle:
The principle of quartz infrared heating emitter lamps is that the internal resistive wire (such as tungsten or nichrome alloy) generates heat when electric current flows through it and emits infrared radiation (wavelength 1.1-15μm). The quartz glass radiation substrate has a high transparency, enabling efficient transmission of infrared radiation directly to the target object’s surface, rather than heating the air. Therefore, the thermal efficiency can reach over 95%. Compared to traditional heating methods, quartz infrared heating emitter lamps have higher thermal efficiency, rapidly transferring heat to the object’s surface while minimizing heat loss.
Heating Process:
In embossing machines, the quartz infrared heating emitter lamps are typically installed near the working area, radiating infrared heat to the material’s surface to bring it to the desired temperature. This makes the material more flexible or modifies its properties, making it easier to form textures when pressure is applied. The heating temperature and duration are precisely controlled based on the material type and embossing requirements.
Fast Response and Precise Temperature Control:
Quartz emitter lamps have low thermal inertia, enabling them to reach the set temperature in seconds. When paired with a temperature control system, they can maintain an accuracy of ±1°C, making them ideal for embossing processes that require rapid heating or dynamic temperature adjustments.
Application Methods in Embossing Machines
Embossing machines create textures on material surfaces (such as plastic, leather, or paper) using high temperature and pressure. Quartz infrared heating tubes are commonly used in the following stages:
Heating the Embossing Rollers:
Quartz infrared tubes are arranged around or inside the embossing rollers to directly radiate heat to the roller surface, uniformly raising its temperature to the material's softening point (e.g., PVC at 120-160°C), ensuring optimal material stretchability during embossing.
Preheating Materials:
Infrared tubes preheat the material before it enters the embossing rollers, reducing the heat load on the rollers and improving overall efficiency
Auxiliary Molding Heat:
For complex textures or thick materials, infrared tubes can provide localized heat to the molds, preventing uneven temperatures that could lead to blurry textures.
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