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1KW Industrial Thermoforming Quartz Infrared Heater Lamp
Category:
Plastic Rubber Metal Wood Infrared Drying
Infrared heating technology is a revolutionary way to heat plastics for thermoforming. It is a cost-effective and efficient method for heating plastics that can be used in a variety of applications.
Infrared heating technology works by using infrared radiation to heat the plastic material. This radiation is emitted from a source, such as an infrared lamp, and is absorbed by the plastic material. The heat is then transferred to the plastic material, which causes it to become malleable and ready for thermoforming.
The advantages of using infrared heating lamps for plastics thermoforming include:
1. Faster heating times: Infrared heating lamps can heat plastics faster than traditional methods, the response time is 1-2 seconds to run full power with infrared energy, so the plastic films can be heated faster, 3-4mm thickness plastic film can be heated to 150-200 ℃ within 40 seconds. The traditional methods cannot achieve this heating temperature in a short time.
2. More uniform heating: Infrared heating lamps can be distributed evenly on the top and under the heated materials, the seald ir lamps can always radiant stable infrared rays without outter affects, EDEN infrared lamps can provide more uniform heating than traditional methods, resulting in more consistent products.
3. Lower energy costs: Infrared heating lamps does not need intermediate medium to transfer heat, so there are not so much energy loss than traditional methods, quartz infrared lamps are more high efficency for industrial drying.
4. Safer: Infrared heating lamps are safer than traditional methods, as lamps does not produce any hazardous byproducts, especially greenhouse gases such as carbon dioxide.
5. More precise: Infrared heating lamps can be turned on and off frequently than traditional heat methods, the output power can be controlled and adjusted from 0-rated power, so we can set up the stable and precise heating temperature for the heated objects.
Fast response medium wave IR heat lamp can be switched on/off the same as shortwave IR heat lamps in a short time, and the range of IR radiation wave is 1.4-2.0μm. The especial fast medium wave ir heat lamp can heat the surface and thin layers quickly. Fast medium wave heat IR lamps can be made in single tube with sizes of 10mm, 11mm, 12mm, 14mm, 15mm, 19mm. The reflector designed lamps are special for directionally heated products and long lamps for long heated materials.
Single tube fast medium wave infrared heating lamp can dry ink and coatings on the surface of objects in a short time. The heating filaments can be desinged and work in 1200～1800℃, so the FMW quartz IR lamps are widely used for fast heating application which needs heating temperature from 50～500℃.
FMW quartz IR lamps have above main advantages and are popular for industrial customers to repalce air heating and other high energy consumption electric heating elements, or customers prefer a combination heating solutions which includes circle hot air heating with fast efficient IR heatings.
We are customized IR lamp manufacturer and we can design different lamp length to cover maximum width of your plastics films. If you need single tube heat IR lamps with other specifications, please refer the attached technical drawing and contact us for confirmation. We need the following specifications.
1: Total length includes end ceramic caps
2: Tube diameter
3: Lamp voltage
4: Lamp power
5: Reflector
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