IR Lamp Technologies & News

IR Heating Applications

Quartz Infrared Heating Element For Glass Heat Treatment Process

Quartz Infrared Heating Element For Glass Heat Treatment Process

Annealing is a heat treatment process for materials, which refers to slowly heating the material to a certain temperature, keeping it for a sufficient time, and then cooling it at a suitable speed. The material includes metal materials and non-metal materials.   As glass application trends go bigger and bolder, heat treating has never been more important. So high efficient and stable infrared heating is widely used for heat-strengthened glass and annealed glass.   As its heated, the glass expands. Glass is cooled with air, the cooler outer layer contracts faster than the warmer interior. This creates tension that persists as the glass cools completely. That’s removing glass stress.       Different types of glass have different annealing processes, and the annealing temperature ranges from hundreds to thousand degrees C. Our quartz infrared heating lamps can be customized according to the size of the drying tunnel, and the heating power can be customized to achieve different annealing temperatures. Since glass easily absorbs 2-4 micron infrared lamp medium wave, medium wave twin tube infrared heating  lamp is our recommended heating lamp with high efficiency, energy saving and no pollution.

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2022

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09

IR Heating Lamp For Drying Industry

IR Heating Lamp For Drying Industry

Infrared heating lamps are widely used in paper and textiles drying process, drying ink on paper or textiles. The radiation heat from eden IR lamp is faster and more uniform to make your products in high quality, high speed, high efficiency.   Paper Drying                               Quartz IR heat lamps have special heating advantages compared to traditional heat sources, our ir lamps can deliver large amounts of radiation energy directly to heated objects, and the emit wavelength can be precisely matched to materials absorb, and the heating length and shapes are custom design. It has the following advantages: Infrared radiation does not need to contact the product and does not require the intermediate medium to transfer heat.  Infrared quartz lamps can be precisely matched to the heated material, that is, effectively absorbed by the material.  Fast response time, adjustable output heat power.   Textiles Drying         For a successful heating process, it is important to select a suitable infrared lamp with wavelength, shape and heating power match the product being heated. Precise matching ensures that infrared radiation is quickly converted into heat in the product without transferring unnecessary heat to the surroundings, saving time and money. We provide infrared heating solutions for your drying machine.  

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2022

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07

Quartz Infrared IR Lamp For Particleboard Preheating Before Spraying

Quartz Infrared IR Lamp For Particleboard Preheating Before Spraying

As the above heating tunnel, the customer from USA complain that the temperature of preheating is only 38 degrees C and they need the prehating temperature of 80 degrees C.  We can see the heating element inside of tunnel is old tube heater and other details of heating tunnel are as below: 1: Conveyor belt speed: 5-6 meters per minute 2: The heating zone is 4 meters, and 12 pcs resistance wire heating tubes with 1.2 meter long are distributed in the heating zone and power of each heating tube is 1.2KW. 3: The distance between heater tubes is about 350mm, and the distance from heater tube to particleboard surface is 200mm. The height in the equipment space is 300mm 4: The requested heating temperature is 80 degrees, and the room temperature is 20 degrees. Currently, the surface of particleboard can only be heated to 38 degrees.   So now how to increase the preheating temperature for the customer?    1: Firstly we should know that the heating elements inside of tunnel has low electrothermal conversion efficiency, the heat source is exposed in the air and easily oxidized, the infrared radiation decays rapidly, and the energy consumption is getting higher and higher. So we suggest using transparent quartz infrared heat lamp to replace the original heating elments to increase the electrothermal conversion efficiency. Our medium wave infrared heating lamp is made of transparent quartz tubes and high temperature resist alloy heating filaments, the IR energy can be  directly abosred by heated objects, especially our fast medium wave IR lamp is encapsulated in a vacuum transparent quartz glass tube. The tungsten alloy heating filament is not affected by external air or airflow, and the infrared radiation rays are stable and highly transmission and can penetrate deep into the object.    2: The heating power of original heater element is 1.2KW, and the total heating power for the tunnel is not enough to reach 80℃ heating temperature. So we have to increase the heating power of each IR lamp and adjust the heating distance between IR lamp to particleboard surface. The available heat distance is 80mm～150mm.   3: Keeping aluminum reflector for each infrared heat lamp, and we can provide our lamp holders for installing on aluminum reflectors.      4: We suggest using circulating hot air with our IR heat lamp to have a better uniform heating for the particleboard, especially should make a longer heat lamp to keep the two sides of particleboard without large temperature difference.     If you have the similar problem for your heating process, please feel free to contact with us, we will do our best to provide infrared heating solutions for you.      

21

2022

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07

Infrared Paint Curing IR Lamp For Coating Industry

Infrared Paint Curing IR Lamp For Coating Industry

With the development of science and technology, coatings are widely used in various production industries. Whether it is water-based coatings, solvent-based coatings or powder coatings, they all need to be cured and dried. The traditional electric heating tube or ceramic heating tube has low electrothermal conversion efficiency, the heat source is exposed in the air and easily oxidized, the infrared radiation decays rapidly, and the energy consumption is getting higher and higher. Therefore, the quartz infrared heating technology with higher electrothermal conversion efficiency has gradually been widely used in various spraying processes, such as wood board paint drying, metal paint drying, plastic film substrate drying, leather coating drying, glass power coating drying and etc. Our infrared heating lamp is encapsulated in a vacuum transparent quartz glass tube. The heating element is not affected by external air or airflow, and the infrared radiation rays are stable and highly transmission and can penetrate deep into the object. During the drying process, due to the matched infrared wavelength, the moisture and solvent in the paint evaporate quickly, and the paint layer on the surface of the object does not produce bubbles or small holes, so our IR heat lamp can effectively improve the surface quality of the paint and increase the adhesion of the paint film. Higher strength, brighter brightness and better toughness. Infrared Heating For Car Paint Drying Infrared Drying For Coatings On PET Substrate Film Infrared Drying For Leather Coatings Infrared Curing For Powder Coating On Metal、Glass 、Rubber Materials .ce_detail{ position:relative; overflow: hidden; } .ce_detail *{ box-sizing: border-box; } .ce_detail *:before,.ce_detail *:after{-webkit-box-sizing:border-box;-moz-box-sizing:border-box;box-sizing:border-box} .ce_detail .reset_style { font-family: Microsoft Yahei, Arial, Verdana, sans-serif; color: #707070; line-height: normal; word-wrap: break-word; word-break:break-all; font-size: 12px; } .ce_detail .reset_style h1 { font-weight: bold; font-size: 24px; margin: 0; } .ce_detail .reset_style h2 { font-weight: bold; font-size: 18px; margin: 0; } .ce_detail .reset_style h3 { font-weight: bold; font-size: 19px; margin: 0; } .ce_detail .reset_style h4 { font-weight: bold; font-size: 16px; margin: 0; } .ce_detail .reset_style h5 { font-weight: bold; font-size: 13px; margin: 0; } .ce_detail .reset_style h6 { font-weight: bold; font-size: 11px; margin: 0; } .ce_detail .reset_style p { margin:0; font-size: 12p; } .ce_detail .reset_style > span{ font-size: 12px; } .reset_style a,.resetHtmlCssStyle .reset_style a { text-decoration: none !important; color: #00E !important; } .ce_detail .reset_style em{ font-style: italic; } .ce_detail .reset_style ul, .ce_detail .reset_style ol { padding-left: 20px !important; padding-right: 20px !important; } .reset_style ul,.resetHtmlCssStyle .reset_style ul { list-style: disc outside none; } .reset_style ol,.resetHtmlCssStyle .reset_style ol { list-style: decimal outside none; } .ce_detail .reset_style li { display: list-item; list-style-type: inherit; } /*detail设计器设计元素*/ .ce_detail{ position: relative; } /*按钮*/ .ce_detail .ie_btn{ position:absolute; width:200px; height:52px; font-size: 14px; } .ce_detail .ie_btn>div{ width: 100%; height: 100%; display: table; } .ce_detail .ie_btn i{ font-family: "iconfont"; font-style: inherit; } .ce_detail .ie_btn a{ color: inherit; width: 100%; height: 100%; display: table; } .ce_detail .ie_btn .font{ display: table-cell; vertical-align: middle; text-align: center; } /*线*/ .ce_detail .ie_line{ position:absolute; font-size:0; } .ce_detail .ie_line>div{ display: inline-block; vertical-align: middle; } .ce_detail[data-layout="flow"] .ie_line{ position:static; height: auto; min-height: 20px; } .ce_detail .ie_line:before{ content: ""; display: inline-block; vertical-align: middle; min-height: inherit; width: 0; } .ce_detail .ie_line>div{ width: 100%; height: 100%; } /*图标*/ .ce_detail .ie_icon{ position:absolute; width:36px; height:36px; } .ce_detail[data-layout="flow"] .ie_icon{ position:static; display: table; width: 100%; height: 100%; max-width: 36px; min-height: 36px; margin: 0 auto; } .ce_detail .ie_icon>div{ width: 100%; height: 100%; display: table; font-size: 20px; color: #a0a0a0; } .ce_detail .ie_icon a{ color: inherit; width: 100%; height: 100%; display: table; } .ce_detail .ie_icon i{ font-family: "iconfont"; font-style: inherit; } .ce_detail .ie_icon .in_icon{ display: table-cell; vertical-align: middle; text-align: center; } /*图片*/ .ce_det

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2022

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01

Quartz Infrared Heater Lamp For Glass Industry

Quartz Infrared Heater Lamp For Glass Industry

Glass, amorphous mixture, which requires heating during its production and various glass further processing processes. And our infrared heating lamp can be customized production with different lengths, different heating temperatures, and different heating structures according to the size of the glass and the requirements of the temperature ladder.   Quartz infrared heating lamp has the advantages of uniform heating, high thermal efficiency and small installation area, so it is widely used in glass preheating, leveling of glass products, precise cutting of LED glass substrates and laminated glass, glass laminating and bending. Under the precise temperature control of PLC, SCR and other temperature controllers, the accurate heating temperature can be achieved where you want.   We have single tube IR lamp and twin tube infrared lamp with gold reflector for glass heating, bending, laminating, cutting. The maximum length can be up to 6 meter long and the working life of medium wave infrared lamp can be more than 10000 hours. Welcome to inquiry our quality infrared heat lamp. Glass Candle Leveling By Single Tube IR Heating Lamp Laminated Glass Cutting By Twin Tube IR Heating Lamp Glass Bending By Twin Tube IR Heating Lamp Glass Laminating By Medium Wave IR Heating Lamp

06

2022

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01

Water Drying Infrared Heat Lamp Bulbs For Food, Wood, Medicinal Materials

Water Drying Infrared Heat Lamp Bulbs For Food, Wood, Medicinal Materials

Infrared heating can be used for the melting of ice, the drying of moisture in food or spices, the preheating and drying of moisture in wood or board, and the drying of medicinal materials. Water molecules can absorb medium-wave infrared radiation easily, our fast medium-wave, carbon medium-wave and medium-wave infrared radiation heating lamps are suitable for replacing various high-energy-consumption hot air drying. The water molecules inside of heated objects can directly absorb infrared radiation, the irradiated water molecules are moving violently and rise the inner temperature of heated objects rapidly. Instead of conducting heat through the air, the heating efficiency with infrared can be greatly improved.     If we distribute infrared heating into the traditional hot air system, that is, infrared heating + hot air circulation, the moisture drying will be better than traditional air heating or using infrared heating alone. Because the flowing hot air can evenly transfer heat to the heated object or any part of heating area, it will not cause the accumulation of heat energy in the middle part, so that the heating temperature is uniform and at the same time, a large amount of evaporated water can be taken away.     The traditional electric heating tube or ceramic heating tube has low electrothermal conversion efficiency, the heat source is exposed in the air and easily oxidized, the infrared radiation decays rapidly, and the energy consumption is getting higher and higher. Our infrared heating lamp is encapsulated in a vacuum transparent quartz glass tube. The heating element is not affected by external air or airflow, and the infrared radiation rays are stable and highly transmission and can penetrate deep into the object.   So more and more customers strongly want to use quartz infrared heating lamps to replace the high-energy consumption heating tubes in their drying ovens or drying tunnels, including electric heating tubes, stainless steel heating tubes, milky white heating tubes, black crystal tubes, gas heating tubes, ceramic heating tubes, etc.           We have the following single tube IR lamp and twin tube IR lamp to replace the above heating tubes. All IR lamps can be designed and produced according to your heating oven or machine. The maximum length of single tube IR lamp is 2.5 meter and twin tube IR lamp can be up to 6 meter long. More IR lamps please click here ....              

06

2022

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01

Quartz Heater IR Lamp For Automatic Industry

Quartz Heater IR Lamp For Automatic Industry

Our infrared heating lamp is encapsulated in a vacuum transparent quartz glass tube. The heating element is not affected by external air or airflow, and the infrared radiation rays are stable and highly transmission and can penetrate deep into the object. During the drying process, due to the matched infrared wavelength, the moisture and solvent in the paint evaporate quickly, and the paint layer on the surface of the object does not produce bubbles or small holes, so our IR heat lamp can effectively improve the surface quality of the paint and increase the adhesion of the paint film. Higher strength, brighter brightness and better toughness.     Softening Car Seats To Remove Wrinkles With Infrared Heating Lamp   In real life, if our leather seats are wrinkled, what should we do? We will use an electric blower to blow the wrinkled area back and forth, and when it softens, you can smooth it out by hand. Therefore, in the automated production of car seats, we recommend using infrared radiation heating to soften and remove wrinkles.           Plastics Deburring By Infrared Heating In Automation Industry   In most of plastics automatic manufacturing process, the removal of sharp burrs is very important. Manual deburring has a high cost and take long time, it is suitable for small burrs and simple shape products. The gas burning deburring machine is complicated and easier to damage the product, resulting in a high defective rate.   Infrared radiation heats can melt burrs away within few seconds without contacting plastics product. We can design and bend quartz tube along the edges of burrs, even complex shape products, so the deburring with infrared heating is more precisely and faster, and no damage to product.                  

06

2022

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01

Infrared Heat Emitter For Semiconductor Industry

Infrared Heat Emitter For Semiconductor Industry

PCB Circuit Board Leveling With Infrared Heating   PCB boards are generally made of multiple layers of glass fiber or resin. There is usually a certain deformation after production. In order to solve this problem, we have horizontal continuous leveling machine with infrared heaters, and the heaters are ceramic heaters or traditional hot air. But the radiation of ceramic heater decays quickly and the traditional hot air need a longer response time to heating temperature. To meet higher production demands, our quartz infrared heating lamps are fixed on both sides of PCB boards and the surface of boards are heated at the same time. Our infrared heating lamp is encapsulated in a vacuum transparent quartz glass tube. The heating element is not affected by external air or airflow, and the infrared radiation rays are stable and highly transmission and can penetrate deep into the object. Due to more stable and uniform infrared heating, higher efficiency for PCB leveling.     Infrared Preheating For Flux Soldering   Infrared preheating before flux soldering can raise the temperature of the PCB circuit board and activate the flux, it can also evaporate any moisture or the carrier solvent on PCB boards. Due to the higher heat capacity of double-sided and multi-layer boards than single-sided boards, twin tube gold reflector infrared radiation heating lamps are used for a higher and faster preheating temperature.       Infrared Heating For Solar Cells Sintering   Sintering is to sinter the electrodes which are printed on the silicon wafer into cells at a high temperature. According to the sintering process, it is necessary to achieve different heating temperature in different chambers, and keeping the independence of heating temperature in each chamber. And providing a higher heating temperature (up to 1000℃) in the last chamber with our quartz infrared halogen heating lamp.              

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2022

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