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Quartz infrared lamp drying for high polymer materials
Infrared heating for processing and production of high polymer materials such as PVC, EVA, PE and so on. Waterproof coiled materials are mainly used for building walls, roofs, tunnels, pipe corridors, basements, and garbage landfills. It plays a flexible building material product that can resist the exposure of rainwater and groundwater leakage. There is no leakage connection between the engineering foundation and the building, which is the first barrier to the entire project's waterproof, which plays a vital role in the entire project. In the production of waterproof coil, it is usually necessary to composite multiple layers of material together. At present, in addition to hot air and hot rollers, our infrared heater lamps can be more efficient, energy-saving and environmentally clean heating in the production of waterproofing membrane. Infrared Heating Process Material type: PVC film Product width: 1.5M Moving speed: 5.5m/minute Heating requirements: heating temperature from about 105 ° C to 200 ° C Infrared heater size: 1.68meter long quartz IR heating lamp with gold coating layer, 1.68meter aluminum reflector. For the heating of plastic film with large sizes (1 meters or more), E-DEN Lighting has 13 years’ experience to provide customers with customized solutions and efficient infrared heating products. We also provide SCR power controller to adjust the heating temperature for your heating soutions or system. The use of Eden infrared heater in the production process of waterproof coils has the following advantages: √ Fast and efficient: The use of medium wave infrared, matched material absorption efficiency, can improve the speed of the vehicle, thereby improving production efficiency. √ Uniform and stable: Stable heating of the material, small heating error, improve the subsequent composite effect. √ Environmental clean heating: No dust, no environmental problems during heating process.
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How increase heating temperature with infrared quartz heat lamp?
1: Confirm your heating element types, replace your old high energy consumption resistance elements to transparent quartz infrared radiant heating lamps. It is well understood that as long as the temperature is higher than the temperature of other objects, heat transfer will occur naturally, so heat transfer is the main heating method of old resistance heating elements. VS For infrared heating lamps, the working principle is actually to emit infrared rays, the thermal effect of the infrared rays emitted by the infrared heating lamp is usually due to the electromagnetic interaction between the infrared rays and the molecules of the heated object. The small molecules absorb the electromagnetic energy. After the vibration is intensified, the temperature of the object continues to rise, thereby achieving heating. So the main heating method of quartz infrared heat lamp includes radiant heating and heat transfer. Infrared heating lamp radiates and conveys large amounts of energy in a short time. You can check the following video for our quartz IR lamp. If we want to increase the heating temperature, please choose the right heating elements. 2: Choose matched IR radiation wavelength for your heated objects By matching different optimum wavelength of infrared, our Quartz Infrared (IR) Heating Lamps are available for all industrial and scientific heating applications. Different objects different matched IR radiation wavelength. Metal objects absorb short wave (0.9~1.4μm), Solvent/Plastic materials abosrb fast response medium wave (1.4~2.0μm), Food/Water/Wood absorb medium wave (2.2~4.0μm), Carbon medium wave (2.0~4.0μm) are widely used in warming and sauna, also for other industrial heating applications. 3: Increase Heating Power Density We are custom IR lamp manufacturer and we can design IR heat lamps for your higher heating temperature requirement. The highest surface power output of shortwave IR lamp is 200KW/M2, Fast response medium wave IR lamp is 150KW/M2, Carbon medium wave IR lamp is 120KW/M2, Medium wave IR lamp is 100KW/M2 4: Increase Infrared Heating Time Adjust the speed of conveyor or increase the heating length. For example, if we have 2 meter long heating oven with quartz infrared heating lamps, normally we need 100 ℃ for the heated objects, now we need to increase the heating temperature to 120℃, we can lower the conveyor speed to have a longer heating time if available, or we can increase 0.5 meter ～1 meter heating length to make the heated objects have more infrared radiation. 5: Improve Temperature Protection For Infrared Heating Areas If your heating oven is open or no temperature protection, we suggest you add an proection wall with insulation cotton along infrared heating lamps. Infrared heating lamps are often used in industrial heating and drying, especially in the heating and drying process of surfaces such as automobiles, metal parts, food, glass, and circuit board packaging. Today, because infrared heating lamps can better save energy consumption, and this novel heating method has also been widely used in the industrial field, it has also developed more rapidly in the near future, and now it has also gained a very objective economic benefits.
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Twin Tube Fast Response Medium Wave Infrared Emitters
Fast response medium-wave infrared emitters have the same product composition as short-wave infrared emitters. By changing the structure of the tungsten wire, use different radiant quartz body, its color temperature can be controlled around 1400-2000K, and then radiates most of infrared energy with a wavelength between 1.4-2.0 microns. Fast response medium wave infrared emitters not only have the advantages of high heat density, strong radiation ability, and fast start-up speed of short wave, but also have the gentle heat generation method of medium wave. It can directly radiat surrounding air medium to form convective heating, which is softer, more uniform and easier to control. Twin tube fast response medium wave infrared heating lamp can be controlled and adjusted the output power by PLC or SCR regulator automatically, so we can have accurate（±1 ℃）IR heating temperature in industry process. The heating filaments can be designed and work in 1200～1800℃ with 1~2 seconds fast response time, so the FMW IR lamp are widely used for fast heating application which needs heating temperature from 50～500℃. Suh as Automotive industry: plastic welding; interior wrapping; sealing strip/wire harness heating; vehicle/partial baking paint; water tank/filter/tail lamp welding Rubber and plastic industry: surface modification, softening, molding; PET bottle blowing; film stretching, shrinking Printing industry: glue, ink drying and curing; Glass industry: screen printing, lamination, annealing and coating drying Textile industry: textile printing, embossing, printing and dyeing, preheating, molding, etc. Semiconductor industry: photoresist, silver paste, carbon paste, solder paste, water glue drying, etc. Twin Tube Fast Resposne Infrared Heating Lamp For Wave Soldering Machine
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Heating Advantages of Infrared Quartz Lamps
Infrared quartz lamps have special heating advantages compared to traditional heat sources, such as hot air, ceramic heaters, gas heaters or metal heaters. Infrared quartz heating lamps can deliver large amounts of radiation energy directly to heated objects, and the emit wavelength can be precisely matched to materials absorb, and the heating length and shapes are custom design. It has the following advantages: Infrared radiation does not need to contact the product and does not require the intermediate medium to transfer heat. Under the sunlight, the sunshine side is warm but the sunless side is cold. This is not due to temperature differences, but radiation heating, the heat energy of electromagnetic waves (infrared radiation) from the sun that is transferred to objects. The sun is the source of heating energy, so the infrared quartz lamps are the heating source for industrial heating process. Infrared quartz lamps can be precisely matched to the heated material, that is, effectively absorbed by the material. Different objects different matched IR radiation wavelength-IR lamp Short wave (0.9~1.4μm), Fast response medium wave (1.4~2.0μm), Carbon medium wave (2.0~4.0μm), Medium wave (2.2~4.0μm). Fast response time, adjustable output heat power. Short wave and fast medium wave IR heat lamps have 1~2 seconds fast response time to full power IR heating energy. The output heat power can be adjusted in percentages, so we can have accurate(±1 ℃) IR heating temperature in our machine or drying oven. It can heat the material partially or completely, control the heating area, and control the heating time. Compared with hot air or gas heating, this means less energy consumption, faster heating speed and better heating efficiency. For a successful heating process, it is important to select a suitable infrared lamp with wavelength, shape and heating power match the product being heated. Precise matching ensures that infrared radiation is quickly converted into heat in the product without transferring unnecessary heat to the surroundings, saving time and money.
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Shortwave infrared lamp and medium wave infrared emitter
Under the sunlight, the sunshine side is warm but the sunless side is cold. This is not due to temperature differences, but radiation heating, the heat energy of electromagnetic waves (infrared radiation) from the sun that is transferred to objects. The sun is the source of heating energy, so the infrared quartz lamps are the heating source in industrial heating process. Infrared Heating Lamps are made of transparent quality quartz glass tubes and high temperature resistant alloy heating filaments. Quartz glass tubes as radiation body, when infrared lamps are working, the alloy heating filaments reach high temperature in seconds as a light source and emit out lots of infrared rays through quartz tube radiation body, meanwhile, surrounding objects will absorb these amounts of infrared rays from our quartz heating lamps and be heated very fast. If we install fast heating IR lamps in your machine or production lines, we can dry our products faster and increase our productivity. Infrared ray is a kind of electric wave, which propagates at the speed of light and carries high energy. Different types of infrared rays with the same power have different radiation intensity and different wavelengths. We encapsulate the high-temperature heating filaments (up to 2600°C) into quartz tube as an energy source of heating (quartz infrared heating lamp), when our quartz infrared lamp is power on, which radiates near-infrared, middle-infrared and far-infrared like sun. Short wave infrared heating lamp Shortwave infrared heating lamp can be designed with high heating power, the range of radiation wave is 1.0-1.4μm, it is particularly suited for fast response heating processes. This short wave infrared radiation penetrates more deeply into materials, as they can obtain infrared radiation full-efficiency within seconds. Meanwhile has the following advantages: 1. Fast response time, the heating temperature can rise and fall quickly 2. By combining with the reflection module, IR lamps can work in a small area by concentrating light or parallel irradiation 3. The lamp does not touch the heated object and can be used in a clean environment and no harmful 4. The working lamp is not disturbed by the atmosphere and external environment and can be used in a vacuum oven. 5. Inside of filaments can be designed and heat to 2200°C or higher, so the objects can be heated up to 1000°C or higher, depending on the material and size being heated. Medium wave infrared heating lamp Medium wave quartz infrared heater lamp are particularly suitable for the fast heating of surface or thin materials, and the range of IR radiation wave is 2.2-4.0μm. Plastic, water and other solvents absorb well this medium wave radiation. Because of its long working life （≥8000 hours）and economical efficiency, medium wave lamps are popular used in continuous heating processes, such as making natural herbal medicine or drying the tea in a continuous running oven. Medium wave IR lamp is made of quartz twin tube with sizes of 23×11mm or 33×15mm. The heating filament is Ni-Cr or Fe-Cr alloy material. The total length of twin tube medium wave IR lamp can be up to 6 meter. In order to better convey and focus on the heated material all the IR radiation emitted from the IR lamp, the special gold reflector or white reflector will be coated and fixed directly on the quartz surface.
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Gold Reflector IR Lamp
In order to better convey and focus on the heated material all the IR radiation emitted from the IR lamp, the special gold reflector or white reflector will be coated and fixed directly on the quartz surface. The use of a coating reflectors on IR emitters will obtain an additional increase of the IR radiation energy to the heating material. So the heating efficiency and time will be faster than clear quartz tube IR emitters. Besides, through the appropriate distribution of the emitters inside the machinery and the distance from emitter to be heated material, it’s able to get a better reflective angle （60°～80°） for even heating temperature, especially the end parts of products. Ceramic white reflector infrared lamp Ceramic white reflector is a reflective ceramic layer, which directly fixed on the surface of quartz tube. It is able to reflect about 70% of the IR radiation to the heated object. And the ceramic white reflector can resist the heating temperature over 800℃. Gold reflector infrared lamp Gold reflector is a with gold layer, coated and fixed directly on the quartz tube. It is able to reflect about 90% of the IR radiation to the heated object. And the gold reflector can resist up to a working temperature about 600℃ by properly cooled.
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Fast Heating Infrared Heater Tube
This is not due to temperature differences, but the radiative heating energy of electromagnetic waves (infrared radiation) from the sun that is transferred to objects, so the sun is the source of heating energy.
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The 9th All In Print China-Nanjing Tour Show
The 9th All In Print China About Nanjing Tour Show https://www.allinprint.com/en/nanjing/about.html 7-9 December 2022 Nanjing International Expo Center（No. 300 Jiangdong Middle Road, Jianye District, Nanjing） Debuted in 2003, All in Print China is definitely one of the leading-professional exhibitions of the printing industry in China and around the world. Based in Shanghai, rooted in East China, and radiated around the world, All in Print China is committed to providing the industry with a high-quality and efficient trade platform over the past 20 years. Changing with the times and creates the future, All in Print China launches a new tour show in Nanjing, the capital city of Jiangsu province, an important place in East China, which is to assist the rapid recovery of industry and explore new growth opportunities with enterprises. As highly developed region and open area in China, East China is one of the most centralized printing industry clusters with the strongest strength and efficiency. 57 based in East China of top national 100 printing enterprises in 2021 have become the main force driving the development and a demonstrator improving transformation and upgrading in printing industry. All in Print China Nanjing Tour Show is dedicated to assisting enterprises to achieve business breakthroughs with professional theme pavilion and effective trade matchmaking. Why attend All in Print China Nanjing Tour Show? 1) Powered by All in Print China, sharing the channels and all media resources All in Print China Nanjing Tour Show embraces the global channels and buyers data powered by "All in Print China" to achieve more potential trade opportunities. All-around promotions of the exhibition, as well as exhibitors information will be on multiple channels including WeChat, Weibo, WeChat Videos, Douyin, Toutiao, Print Media and Internet Media. 2) “All in Print Cloud” make long-term business happen The newly upgrade of "All in Print Cloud 3.0" will be open to all the exhibitors and visitors during the show. This 24/7 online display provide exhibitors with a trade plaftform to promote the products by live broadcast, and chat with buyers in real time. 3)Preferential policies offered to support exhibitors Actively communicate with local government authorities about the subsidy policy to help exhibitors reduce promotion costs. Pavilion Plan Pre-press and Digitalization Display innovative pre-press, digital solutions, color management and digitalization of equipment. Digital Printing Showcase digital printing and the latest technology trends, and applications of touch digital-printing technology. Comprehensive Printing & Innovative Materials Exhibit comprehensive solutions for printing and related processing, and printing innovative materials including environmental-friendly paper, plates, and ink. Post-press Packaging Discover the latest premium packaging, functional packaging, and smart packaging technologies in China and around the world, as well as leading technologies such as die-cutting, lamination, paper cutting, box gluing, bronzing, etc. Featured Zone Display innovative technologies, scientific research achievements, application cases, etc. Concurrent Events All in Print New Technology Conference Paper Industry Summit *The above concurrent events are subject to final announcement onsite. Visitor Group Welcome all the professional visitors from the printing and packaging industry chain Commercial Printing, Newspaper Printing, Business Form, Book Printing Label Manufacturing Paper Packaging, Flexible Packaging and Corrugated Carton Factory Advertising and Design Firms, Media and PR Agencies Brands and Terminal Companies Government Agencies, Trade Associations and Financial Institutions Academies and Professional Institutions of Education Research
