IR Lamp Technologies & News

IR Heating Applications

10KW Powerful 4020mm Twin Tube Infrared Quartz Heater Lamp For Photovoltaic Semiconductor Heating Applications

10KW Powerful 4020mm Twin Tube Infrared Quartz Heater Lamp For Photovoltaic Semiconductor Heating Applications

10KW Powerful 4020mm Twin Tube Infrared Quartz Heater Lamp For Photovoltaic Semiconductor Heating Applications Lamp type=Twin tube with one side connection Total heating power of each lamp=10KW Total length of lamp=4020mm Heated length of lamp=3100mm   During the welding process of solar cell modules, the control of welding temperature and time is particularly important. Appropriate welding temperature and accurate welding time ensure the quality of solar cell modules. If the temperature is too low during welding, it will directly affect the efficiency of welding and cause welding failure. Infrared welding are using halogen quartz infrared lamps to have a fast response and accurate heating time, stable infrared radiation energy source for a uniform heating, especially non-contact heating. Infrared radiation heating is a very important heating process technology in the production of photovoltaic modules. It is a new non-contact welding technology for photovoltaic cell series welding equipment. In order to further improve welding efficiency while ensuring product quality, a multi-stage heating method has been introduced to increase the starting temperature of welding, shorten the welding cycle, and significantly improve the phenomenon of cell cracking caused by rapid temperature rise, thereby improving the performance and production efficiency of the equipment.      Shortwave Twin Tube Quartz IR Lamp is made of 23×11mm or 33×15mm quartz double tube. The heating filament is tungsten alloy material. Twin tube shortwave infrared heating lamp can be designed with high heating power, the range of radiation wave is 1.0-1.4μm, it is particularly suited for fast response heating processes. This short wave infrared radiation penetrates more deeply into materials, as they can obtain infrared radiation full-efficiency within seconds. Twin Tube Short Wave Infrared Heating Lamp are widely used in high-efficient industrial fast heating applications. ①：Metal Heating For Aluminum Foil, Aluminum Casting, Aluminum Extrusion ②：Welding equipment such as copper plate or copper wire welding, electronic components wave soldering ③：Photovoltaic industry such as solar cell welding ④：Heating thin iron or steel plates ⑤：Preheating before sheet metal cutting  ⑥：Other heating application such as environment quick heating for thawing or scientific research     According to the configuration of different heating filament design and ending cables, twin tube infrared lamp can be produced as the following common filament configuration.  1: Cables can be one side connection or two sides connection 2: Different heating length designed for partial heating purpose 3: Length is up to 6 meter long and widely used in industrial heating process, such as glass cutting, plastics forming or lamination, auto painting and etc..  

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Carbon Medium Wave IR Radiator Quartz Infrared Lamp

Carbon Medium Wave IR Radiator Quartz Infrared Lamp

What is carbon infrared lamp? What is the Infrared wavelength of carbon radiator quartz lamp? What is the difference between EDEN carbon lamp and Heraeus Carbon lamp? Can you custom production for carbon medium wave IR lamps?    

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2023

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Industrial Fast Heating Quartz Infrared Lamp For Softening Rubber and Plastics

Industrial Fast Heating Quartz Infrared Lamp For Softening Rubber and Plastics

Infrared heating lamps are widely used in the industrial applications with diffenret demands of heating temperature range from 50 to 300℃, especially for industrial rubber material softening and welding process, and plastic sheets laminating, therforming and bending processes.   Drying Latex moisture we need 80～120 ℃ Rubber and leather softening we need 60～120 ℃ Bonding of rubber hoses we need 150～180 ℃  Plastics thermoforming and laminating we need 120～200 ℃ Rubber and plastics pipe welding we need 200～250 ℃       Quartz infrared lamps have the advantages of high radiation energy, high power intensity, matched absorb wavelength, instantaneous start, and stable infrared radiation heating, which can shorten the drying time than traditional heating elements and have a “catalysis” on the good performance of the coating during curing process.     We design and produce single tube IR lamps from 100mm～3000mm for your different heaitng areas. And our twin tube quartz infrared heaters can be designed up to 6200mm long for your drying tunnel.     We have twin tube IR quartz lamps from 100mm～6000mm for larger heating projects.    Total length (mm) Heated length (mm) Voltage (V) Wattage (W) Cross section (mm) Reflector Burning position Connection side Type 125 60 115/230 600 23×11 Gold Vertical One-side B 145 80 115/230 600 23×11 Gold Vertical One-side B 145 80 115/230 1000 23×11 Gold Vertical One-side B 200 130 230 1200 23×11 White Horizontal One-side B 250 180 240 1000 23×11 Gold Horizontal One-side B 350 270 240 1500 33×15 Gold Horizontal One-side B 400 320 230 2000 23×11 Gold Horizontal Two-side C 450 380 400 2200 23×11 No Vertical Two-side C 480 410 230 2000 33×15 Gold Horizontal One-side B 500 420 400 3000 23×11 White Horizontal Two-side C 600 535 230 3000 23×11 Gold Horizontal One-side B 630 560 380 3600 23×11 Gold Horizontal Two-side C 660 580 400 4400 23×11 No Horizontal One-side B 700 630 220 3000 23×11 Gold Horizontal Two-side C 735 630 400 4600 33×15 Gold Vertical Two-side C 800 700 230 4000 23×11 Gold Horizontal Two-side C 900 800 400 6950 23×11 Gold Horizontal Two-side L 1100 1000 400 3500 23×11 Gold Horizontal One-side A 1125 1020 400 6000 23×11 Gold Horizontal One-side B 1160 1080 400 6200 33×15 Gold Horizontal One-side B 1200 1100 400 5400 23×11 Gold Horizontal One-side G 1250 1150 240 3500 23×11 Gold Horizontal Two-side D 1450 1350 400 8000 23×11 Gold Horizontal Two-side C 1700

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2023

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Twin Tube Heat IR Lamp: A Comprehensive Guide

Twin Tube Heat IR Lamp: A Comprehensive Guide

Twin tube is a better stable design for short wave, fast response medium wave, carbon medium wave and medium wave infrared heating lamps with high radiation density and high power intensity. The twin tube quartz sizes are 23×11mm and 33×15mm. The heating filament of infrared lamps can be designed by tungsten, Ni-Cr alloy and carbon fiber. In order to better convey and focus on the heated material all the IR radiation emitted from the lamps, the special gold reflector or ceramic white reflector will be coated and fixed directly on the quartz surface.   Twin tube IR lamp Short wave Fast response medium wave Carbon medium wave Medium wave Heating filament Tungsten Tungsten Carbon fiber Ni-Cr alloy Peak wavelength 1.0-1.4μm 1.4-2.0μm 2.0-4.0μm 2.2-4.0μm Response time 1-2 seconds 1-2 seconds ＞30 seconds ＞60 seconds Cross section (mm) 23×11 33×15 23×11 33×15 23×11 33×15 23×11 33×15 Max. Length (m) 4.5 6.0 4.5 6.0 4.5 6.0 3.5 6.0 Reflector All can be designed with white ceramic or gold reflector Burning position Horizontal or Vertical Horizontal or Vertical Horizontal Horizontal     We can produce infrared lamps as your required,  and our twin tube infrared lamps with white or gold reflector are successful in various industry applications includes:   Applications of infrared heating lamps Infrared Heating in Plastics Processing IR curing for coated plastic IR heating in stretching plastic film IR heating for plastic packaging IR heating in bottle blowing machine Infrared Heating in Glass Industry IR preheating for car glass IR curing for coated glass IR heating for manufacturing and cutting laminated glass Infrared Heating in Textiles Industry IR curing for coated textiles  IR heating for laminating of fabrics Infrared Heating in Photovoltaic Industry IR heating in sintering furnace for solar cell and semiconductor Infrared Heating in Printing Industry offset printing and silk-screen printing label printing and flexo printing Infrared Heating in Electronic Industry IR curing for coated electronic components  IR finishing in wave soldering machine Infrared Heating For Food And Environment IR heating for disinfection of tableware IR heating for chicken and vegetables IR heating for making natural herbal medicine IR heating for melting away ice and snow Infrared Heating in Health Maintenance IR heating for sauna IR heating for keeping warm in winter     E-DEN Lighting Technology is a professional IR heating solution supplier which was established in 2011. We produce high quality quartz infrared radiator lamps and design different IR heating modules for all industrial and scientific applications. Our technology team can design and produce infrared heating lamps or IR heaters according to your heating requests. We are always taking responsibility to provide consistent quality and prompt no-hassle service. High efficiency, Energy saving, Good quality and Long working life for your business, while saving you money.   Part no. Total length LT(mm) Heated length LH(mm) Voltage (V) Wattage (W) Cross section (mm) Reflector Burning position Type IRTB23-20-420/355-2311V 420 355 230 2000 23(A)×11(B) Clear Vertical B IRTB40-30-640/500-2311VW 640 500 400 3000 23(A)×11(B) White Vertical B IRTC40-60-1150/1000-2311G 1150 1000 400 6000 23(A)×11(B) Gold Horizontal C IRTL40-69.5-900/(530+750)-2311G 900 530/750 400 2800/ 4150 23(A)×11(B) Gold Horizontal L IRTA41.5-35-1100/1000-2311G 1100 1000 415 3500 23(A)×11(B) Gold Horizontal A IRTB48-

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1200 ℃ High-Temperature Infrared Heating oven

1200 ℃ High-Temperature Infrared Heating oven

Infrared Oven Parts: This infrared heating device mainly consists of five parts: infrared heating chamber, infrared radiation heating lamps, SCR temperature controller, temperature control unit and water cooling module.     1) Infrared Heating Chamber: The inner and outer structures of the infrared heating chamber are both square, which are mainly composed of furnace body, furnace door, furnace crucible, specimen fixing frame, observation window, furnace body fixing frame, infrared heating tube, manifold, protective cover, etc., as shown in the figure. The outer layer of the heating chamber is polished stainless steel plate, and the reflective part of the inner layer is mirror stainless steel plate. The furnace crucible is made of ceramic fiber cotton as raw material by vacuum forming technology, and the heating permanent line changes 1350℃*24h <-3% to meet the use requirements. An infrared thermometer fixing device is set on the outer layer of the heating chamber for convenient installation of temperature control and infrared thermometer.   2) Infrared Heating Lamps: Infrared radiation heating lamp is one of the most advanced, highest thermal efficiency and most energy-saving products of contemporary technology. Its matched wavelength infrared radiation has the remarkable characteristics of high intensity, high thermal efficiency, high penetration and low energy consumption. The thermal inertia of infrared radiation heating lamp is very small. After power-on, it can reach 50% of the rated power in 0.8 seconds, 80% of the rated power in about 1 second, and the rated power in about 2 seconds. The rapid heating and cooling. The infrared lamp is coated with directional reflection layer, which can greatly improve the thermal efficiency and reduce the temperature of the reflector. It also has the characteristics of small size, high power and long service life. A single 220V, 4KW, 520mm long and 12mm diameter white reflective tungsten heating lamp is selected for infrared radiation heating. Under standard working conditions, the service life of the lamp tube can reach more than 5000 hours, but the temperature of this equipment test has reached 1200℃, which is close to the highest critical temperature of the heating tube. Then the service life of the lamp tube will be greatly shortened, and more spare parts need to be added as inventory. Infrared radiation heating tube is made of glass. It should be handled lightly during installation and transportation, and bumping is prohibited. During transportation, the equipment should be disassembled and packed separately for proper transportation and storage. After arriving at the site, it can be installed and debugged.   3) SCR Power Controller: Triac temperature control technology - High Efficiency, Energy Saving From economical analog trigger to powerful digital, with built-in menu, trigger, from wide space, maintenance easy chassis Triac to tightly packed integrated Triac power controller, all of high quality and finely polished in fabrication process. The Triac temperature controller from us applies the latest design concept and many new technologies. It has the advantages as follow. ☆ Integrated with fuzzy logic, PID controlling technology and modulated. It is self adjustable and self accommodation. ☆ 16-bit CPU is used in the digital circuit, fast and accurate. ☆ Optical-electrical shield is applied to minimize interferences, improves stability. ☆ The special Cycle change calculation and Point change calculation technology make power output changes smooth. ☆ Bright digital tube to display the output percentage, very intuitive. ☆ Different input signal acceptable （4～20mA、0～5V、1～10V). Could be manually adjustable. ☆ Can be toggle between AUTO-RUN AND MANUAL-RUN anytime while running. Its’ a non-disturbing switch over. ☆ Soft starting time adjustable, minimize the surge load of the power network. ☆ Alert on over temperature, over voltage and short circuit protection. ☆ Equipped with COM interface, simplifies remote control and so system networkable. ☆ No attendant auto run module. ☆Ｙ, Ｙ。and▲connection selecta

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2023

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Infrared Heating on 32nd China International Glass Industrial Technical Exhibition

Infrared Heating on 32nd China International Glass Industrial Technical Exhibition

China International Glass Industrial Technical Exhibition (China Glass), which was founded by the Chinese Ceramic Society in 1986, held in Beijing and Shanghai alternately once a year. It is the largest professional exhibition in the glass industry within the Asia-Pacific region. After 35 years of cultivation and development, China Glass has become an internationally renowned professional exhibition with completely independent intellectual property rights. It is the most commercially valuable exhibition in China glass industry, and a platform for technology exchange and business negotiations. China Glass is not only an important basis referred by international consulting agencies for evaluating the development of glass market, but also becomes the barometer and wind-vane for the global glass industry.  Infrared heating what we found on the China International Glass Industrial Technical Exhibition. Infrared heating is a cost-effective and efficient way to heat glass in industrial settings. This type of heating is ideal for glass production as it is able to heat the glass quickly and evenly, without the need for direct contact. This makes it a great choice for glass production as it reduces the risk of damaging the glass during the heating process. Infrared Heating Lamp For Glass Cutting   Infrared Heating For Insulating Glass Thermoplastic Warm Edge   Infrared Heating For Glass Tempering Furnace   Infrared Heating For Glass Laminating Bending Furnace

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2023

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Fast Response Infrared Heat Lamp: The Future of Efficient Heat Technology

Fast Response Infrared Heat Lamp: The Future of Efficient Heat Technology

In today's world of rapid technological progress, there is a growing demand for innovative solutions that can improve our quality of life while being environmentally sustainable. Fast response infrared heat lamps are a perfect example of such technology that promises to revolutionize the way we generate and regulate heat in our homes and workplaces. In this article, we will explore the key features of this exciting new technology and discuss its potential applications.

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2023

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Powder Coating Drying “Activator”- High Efficient Heating IR Lamp-Tungsten Quartz Infrared Heaters

Powder Coating Drying “Activator”- High Efficient Heating IR Lamp-Tungsten Quartz Infrared Heaters

In order to have a film with good performance including thinner coating and beautiful surface, high efficient infrared heating technology are more and more used for drying coating with advantages of fast productivity and energy saving. Quartz infrared heaters has the advantages of high radiation energy, high power intensity, matched absorb wavelength, instantaneous start, and stable infrared radiation heating, which can shorten the coating curing time and have a “catalysis” on the good performance of the coating during curing process.   Using high efficient tungsten infrared quartz heaters for furnace heating and curing can be completed in only 60～90 seconds, while the use of a far infrared furnace for curing takes 15 minutes or more time to complete. The efficiency is increased by more than ten times, and the furnace area is reduced by 70%. The compared energy saving exceeds 50%, which is very efficient curing heaters.   Tungsten quartz infrared heaters adopt infrared electromagnetic wave heating, and there is no intermediate medium to transfer heat. When the radiation spectrum of the heating element (tungsten) matches the absorption spectrum of the heated object (workpiece), the thermal efficiency is the highest, thus achieving energy conservation. The difference between tungsten-infrared heaters and far-infrared elements lies in the response time (from power on to constant temperature) of the heating components: tungsten-infrared heater is 1-2 seconds. Far infrared element is 5-15 minutes; Especially the surface power density of tungsten infrared heaters can reach up to 300KW/m2, but far infrared elements can reach only 60KW/m2.   The advantages of tungsten quartz infrared heaters in coating curing process.   Faster Curing 1) High efficient infrared heating uses radiation to heat the workpiece, which takes only 60～90 seconds to complete curing process; Far infrared heating, on the other hand, involves convective heat transfer, utilizing the heat of the air to conduct and heat the workpiece, which typically takes 15 minutes or longer curing time with lower efficiency.   2）Energy saving Theoretically, the curing of the paint film is the product of temperature and time within a certain range. Increasing the temperature can shorten the curing time. Tungsten infrared elements have a very high heating temperature range of 2200～2500℃ （2473K-2773K）.More than 80% of the effective radiant energy can be radiated within 1 - 2 seconds after power on, while the far infrared heater takes 5 - 15 minutes to achieve a similar effect. Quartz infrared tungsten heater lamps can be switched on and off quickly, but the far infrared heating needs to be preheated more than half an hour in advance, and sometimes needs to be cooled after the end of production, so the energy consumption utilization efficiency is lower than sealing quartz infrared heaters.   3）Uniform curing High-infrared heating is faster, and the coating surface receives the same amount of high-infrared radiation energy, resulting in uniform curing; while the temperature difference between the upper and lower parts of the far-infrared heating furnace is large, resulting in uneven curing of the workpiece.

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